Upgrading to commercial flake epoxy flooring is one of the best decisions Kansas City businesses can make for durability, efficiency, and safety. But many facility owners understandably want to know what the installation process looks like, how long it takes, and what to expect at every stage.
At High Stakes Epoxy LLC, we follow a proven, industry-standard timeline to ensure your floor is installed correctly, efficiently, and with minimal disruption to operations. Below is a clear breakdown of the commercial flake epoxy installation process—from preparation to final topcoat—so you can plan accordingly.
⭐ 1. Initial Consultation & Site Evaluation (Day 1)
We begin with a thorough evaluation of your facility, including:
- Concrete condition
- Existing coatings or sealers
- Moisture readings
- Traffic and use-case requirements
- Safety or zoning needs
- Color and flake blend selection
This ensures we recommend the right floor system for your Kansas City business—whether you operate a warehouse, factory, showroom, auto shop, medical facility, or retail space.
⭐ 2. Scheduling & Pre-Installation Prep (Day 1–3)
Once approved, we work with you to choose the best installation dates. We coordinate to minimize downtime and ensure your production schedule is protected.
We also provide guidance on:
- Moving equipment or inventory
- Preparing work zones
- Temporary rerouting of foot or forklift traffic
Commercial clients appreciate this efficiency and transparency.
⭐ 3. Concrete Surface Preparation (Day 1 of Installation)
Proper prep is the foundation of a long-lasting epoxy floor.
Our team uses industrial-grade grinders and vacuums to mechanically profile the concrete, creating the ideal surface for epoxy adhesion. This includes:
- Diamond grinding
- Removal of old coatings, sealers, or adhesives
- Vacuuming dust and debris
- Repairing cracks, pits, and divots
- Moisture barrier check if needed
No epoxy floor will last without proper prep—this step is essential for Kansas City’s commercial environments.
⭐ 4. Epoxy Basecoat Application (Day 1)
Once the surface is prepped, we apply the 100% solids epoxy basecoat. This layer:
- Bonds permanently to the concrete
- Creates a strong foundation for the flake system
- Fills minor imperfections
- Begins the chemical-resistant protection
The basecoat is typically tinted to complement the flake blend chosen by the business.
⭐ 5. Broadcasting the Decorative Flakes (Day 1)
While the epoxy basecoat is still wet, we broadcast the vinyl or polymer flakes to full rejection. This means the flakes cover the entire floor, ensuring:
- A uniform, seamless appearance
- Slip-resistant texture
- Additional thickness and durability
Flakes come in countless blends, allowing Kansas City businesses to match branding, safety zones, or workspace aesthetics.
⭐ 6. Curing Time (Overnight)
The floor is left to cure overnight. During this time, the epoxy hardens and bonds completely to the concrete.
We recommend restricting access during this period to ensure a flawless finish.
⭐ 7. Flake Scrape & Vacuum (Day 2)
The next day, once the epoxy has cured, we:
- Scrape the floor to remove excess flakes
- Smooth the texture to the desired slip resistance
- Vacuum the loose flake material
This step ensures a clean, even surface before applying the final coat.
⭐ 8. Polyaspartic or Urethane Topcoat Application (Day 2)
The topcoat is the protective armor of your flake epoxy floor. We typically use polyaspartic coatings for commercial environments due to their:
- UV stability (no yellowing)
- Superior chemical resistance
- Fast curing time
- High durability under heavy traffic
This final layer seals in the flakes and forms a seamless, easy-to-clean surface.
⭐ 9. Final Cure & Return to Service (24–48 Hours)
The curing time depends on the topcoat used, but most commercial floors are:
- Light foot traffic ready in 4–6 hours
- Forklift & heavy equipment ready in 24–48 hours
We schedule installations so businesses can resume normal operations as quickly as possible.
⭐ Why Kansas City Businesses Trust High Stakes Epoxy LLC
Our installation timeline is engineered for efficiency, durability, and safety. Kansas City businesses choose us because we ensure:
✔ Proper concrete prep with commercial grinders
✔ High-quality epoxy & polyaspartic systems
✔ Full broadcast flake installation
✔ Slip-resistant, long-lasting finishes
✔ Fast turnaround with minimal downtime
✔ Custom colors, thicknesses, and safety markings
We specialize in floors that meet the demands of industrial, retail, and commercial environments—built to last for years.
⭐ Plan Your Commercial Epoxy Installation With Confidence
If you’re upgrading your facility flooring in Kansas City, knowing the installation timeline helps you plan your production schedule without delays.
📞 Call High Stakes Epoxy LLC today for a free commercial flooring estimate!
Let us install a durable, safe, and professional flake epoxy system tailored to your business needs.
